Progressive Foundry Equipment

equipment

Melting Furnaces

• 2 – 5 Metric Ton Inductotherm furnaces

• 1 – 12.5 Metric Ton Inductotherm Holding Furnace

• 2 – 5 Ton overhead Bridge Cranes

• 1 – 3 Ton Bridge Crane

 

Sand Molding and Testing

• 1 – Simpson Technologies Multimull continuous Muller

• 1 – Simpson Technologies Hartley Automatic Sand Testing System

• 3 – Hunter 20" x 24" Automatic Molding Machines

• 1 – Hunter 14" x 19" Automatic Molding Machine

• 4 – Hunter Automatic Mold Handling Systems

 

Core Making

• 3 – Laempe Size 20 Isocure Machines

• 1 – Gaylord Isocure Machine

• 1 – Redford SA Isocure Machine

• 4 – Redford Size 16 Automatic Shell Core Machines

• 1 – Redford Size 22 Automatic Shell Core Machine

• 2 – Dependable Size 42 Shell Core Machines

• 1 – Dependable Size 43 Shell Core Machine

• 1 – Air-set bench Isocure Operation

• Continuous Flow Core Drying Oven

 

Grinding and Cleaning Dept.

• 1 – Size 300 Maus Automatic Grinding Machine

• 1 – Size 600 Maus Automatic Grinding Machine

• 2 – Size 14 Cube Wheelabrators

• 1 – Table Blast Wheelabrator

• 7 – Fox 30" x 2" Inch Snag Grinders

• 5 – Secondary Grind Stations

• 1 – Box and Pallet Assembly Station With Anti-Rust Packaging Capabilities

 

Grey Iron Grades

• Class 20

• Class 25

• Class 30

• Class 31

• Class 35

• Class 40

 

Ductile Iron Classes

• 60-40-18

• 65-45-12

• 80-55-06

• 100-70-03

 

Lab Equipment

• 1 – SpectroMaxx Optical Emission Spectometer

• 1 - Tinius Olsen Tensile Tester

• 1 - Olympus GX51 Microscope with PaxIT Software

• 2 - King Brinell Testers

• 1 – Newage Portable Brinell Tester

• 1 - Stereo Scope

 

Machining Shop

• 1 – Toyoda Stealth 1165 Vertical CNC Mill (51.2" x 25.6" Table)

• 1 – Doosan Lynx 2100L Automatic Lathe

• 1 – Summit Vertical Drill Press

• 1- Manual Lathe Machine

• 1 – Zeiss Contura 700 x 700mm Bridge Coordinate Measuring Machine

 

In House Value added

• Off-site pattern shop with gating and risering capabilities

• 40,000 sq. foot of off-site storage and inventory

• Water Based Primer Coat Paint Line (Red and Black)

• Heat Treating Furnace

• PPAP quality assurance testing

• Three 125HP Dust Collection Systems

• Plant wide Odyssey enterprise resource planning (ERP) system

• In House Maintenance Department with Spare Parts for Each Machine

• Full Time Plant Engineer

 

External Value Added

• Pattern Building Capabilities (red board prototype patterns and permanent aluminum patterns)

• Casting Prototyping Via 3D Sand Mold Printers

• Powder Coat Painting

• External Machining Services

• Normalizing/annealing/stress relieving

• 5 grades of austempered ductile iron